Model and software of materials flow and energy flow in ferronickel smelting
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摘要: 通過對鎳鐵冶煉生產工藝中物質流和能量流平衡過程研究,獲得了鎳鐵冶煉工藝中各個環節熱量的利用率和損耗情況,以及紅土礦、還原劑和熔劑在各部分中反應率,并分析了紅土礦和鎳鐵合金中Ni含量對爐渣中鎳鐵成分的影響.構建針對鎳鐵冶煉工藝系統的總體物質流和能量流計算模型,在保證系統總體計算模型的前提下,又具有協同各子工藝系統的物質流和能量流計算模型的功能.依據各子工藝系統中物質流和能量流的關聯性,計算煙氣和爐氣的利用率及熱量損失,并利用VB軟件對冶煉工藝流程計算軟件進行開發.Abstract: On the basis of studies on material flow and energy flow balances in ferronickel smelting,the utilization rate and heat loss of every process were obtained,and the reaction rates of ores,reductants and fluxes were calculated in each part of the ferronickel smelting process. The effect of nickel content in the nickel laterite ore and ferronickel alloy on the contents of nickel and iron in the slag was analyzed. Computational models of overall material flow and energy flow were built. In addition to the function of calculating overall material flow and energy flow in the system,the computational models also have the function of coordinating material flow and energy flow among subsystems. Based on the relevance of material flow and energy flow in each subsystem,the utilization rate and heat loss of flue gas and furnace gas were calculated,and the calculation software of the overall ferronickel smelting process was developed by using Visual Basic.
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Key words:
- ferronickel alloys /
- smelting /
- energy flow /
- material flow /
- mathematical models /
- software
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