Numerical simulation on the wave-shaped defect generation and tension straightening process of thin strips
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摘要: 基于ABAQUS有限元軟件建立了薄帶材浪形生成與拉伸過程有限元模型,研究了帶材在初應變作用下的浪形缺陷生成規律及其在張力拉伸作用下的應力特性及其變形行為,并進一步分析了浪形缺陷拉伸矯直矯平功效的主要影響因素及其影響規律.薄帶鋼變形過程可分為浪形生缺陷生成、拉伸矯直和彈性回復三個階段.針對薄鋼帶彈性后屈曲浪形和鋁帶彈塑性后屈曲浪形兩類典型浪形形式,研究了浪形缺陷在后屈曲和拉伸變形階段的浪形陡度變化與系統能量變化規律.研究表明:彈性后屈曲浪形在拉伸矯直過程中浪數和浪高均發生變化,而彈塑性后屈曲浪形僅發生浪高的連續變化.彈性后屈曲浪形矯直后的殘余應力分布形式與初始應力分布類似,而彈塑性后屈曲浪形的殘余應力分布發生顯著差異.浪形缺陷的殘余陡度隨初始浪形陡度增大而增大,隨帶厚增加而減小,且彈塑性后屈曲浪形缺陷的矯直效果更為顯著.Abstract: A mathematical model to describe the wave-shaped defect generation and stretching process of thin strips is established by using ABAQUS to study the stress characteristics and deformation behavior of strips under initial strain. Influencing factors on the straightening effect are analyzed in the tension straightening process. The deformation process of wave-shaped defects is divided into a generation phase, a stretching stage, and an elastic recovery phase. The elastic-buckling wave of thin steel strips and the elastic-plastic-buckling wave of aluminum strips as two typical wave-shaped forms are focused on to investigate the change of wave steepness and system energy. During the process of tension straightening, the number and height of the elastic-buckling wave both change, while the height of the elastic-plastic-buckling wave does continuously only. After straightening, the residual stress distribution of the elastic-buckling wave is similar to the initial stress distribution, while the residual stress distribution of the elastic-plastic-buckling wave makes a significant difference. The steepness of the residual wave increases with the increase of initial wave steepness and decreases with the increase of strip thickness. The straightening effect of the elastic-plastic-buckling wave is more significant.
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Key words:
- strip steel /
- flatness defects /
- residual stress /
- straightening /
- finite element method /
- plastic
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