Metal flow law of steel ball forming by skew rolling
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摘要: 基于鋼球斜軋成形原理,采用DEFORM-3D有限元軟件建立了鋼球斜軋成形的有限元模型.相應的實驗結果表明有限元模型是可信的.利用有限元結果研究了鋼球斜軋成形過程的金屬徑向和軸向變形規律.研究表明:坯料的金屬以周期振蕩方式累積變形.在軸線方向上,球體間的連接頸是變形最劇烈的位置,離連接頸越近,金屬的徑向變形和軸向變形越大.在橫截面方向上,球體前半球的金屬,離軸線中心越近,徑向壓縮量越小,軸向位移越大;球體后半球的金屬,離軸線中心越近,徑向壓縮量越小,軸向位移越小.Abstract: Based on the principle of steel ball forming by skew rolling, a finite element model of steel ball forming by skew rolling was established by using software DEFORM-3D. This FEM model was proved to be reliable by contrast with laboratory experiment results. Using the data of FEM results, the metal flow laws in both the radial and axial directions were studied. It is found that metal deformation accumulates in a periodic oscillation way. In the axial direction, deformation at the connecting neck is the most severe, both the radial and axial deformation are larger at the location closer to the connecting neck. In the cross sections, smaller radial compression and larger axial elongation were found at the location closer to the center in the front semi-sphere. Differently, there are smaller axial deformation and radial compression at the location closer to the center in the back semi-sphere.
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Key words:
- steel ball /
- skew rolling /
- metal flow /
- finite element models
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