Leaching of mechanically activated niobium-tantalum ore in an alkaline hydrothermal system
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摘要: 針對現行鈮鉭礦HF酸處理工藝氟污染嚴重的問題,提出以KOH溶液替代高毒性HF介質的鈮鉭礦堿性水熱體系浸出新方法,研究了鈮鉭礦在KOH堿性水熱體系浸出規律.結果表明,在KOH質量分數50%范圍內,KOH質量分數和反應溫度的提高會促進鈮鉭礦分解生成可溶性六鈮(鉭)酸鉀,但過高的KOH質量分數和反應溫度會使可溶性六鈮(鉭)酸鉀向不溶性偏鈮(鉭)酸鉀轉化,造成鈮、鉭浸出率的下降.在KOH質量分數35%、反應溫度200℃、堿礦質量比4:1以及反應時間2 h的最佳浸出條件下,鈮和鉭浸出率僅為18.73%和9.4%;通過機械活化對鈮鉭礦進行預處理后,鈮和鉭浸出率可大幅度提高至95%和60%,說明機械活化可顯著強化鈮鉭礦堿性水熱浸出過程.鈮鉭礦經機械活化后,礦物粒度減小,比表面積增加,晶格畸變增大,無定形化程度增加,內部缺陷程度增加,礦物的反應活性大大增加,鈮鉭礦的浸出率顯著提高.Abstract: Aiming at serious fluorine pollution problems in current hydrofluoric acid treatment processes of niobium-tantalum ore, a new leaching process of niobium-tantalum ore with an alkaline hydrothermal system was proposed that KOH solution was used as a reaction medium to substitute highly toxic HF solution. The reaction rules of niobium-tantalum ore in the alkaline hydrothermal system were investigated. It is found that decomposition of niobium-tantalum ore into soluble potassium hexa-niobate (tantalate) is promoted by increasing the KOH mass fraction and reaction temperature when the KOH mass fraction range is less than 50%, but soluble potassium hexa-niobate (tantalate) will change to insoluble potassium niobate (tantalate) when the KOH mass fraction and reaction temperature are too high, then the leaching rates of niobium and tantalum decrease. The leaching rates of niobium and tantalum are merely 18.73% and 9.4% respectively under optimum leaching conditions that the KOH mass fraction is 35%, the reaction temperature is 200℃, the KOH-to-ore mass ratio is 4:1 and the reaction time is 2 h, but they will increase to 95% and 60% respectively when the ore is mechanically activated. The results indicate that mechanical activation can effectively enhance the leaching process of niobium-tantalum ore in the alkali hydrothermal system. And after the ore is activated, the particle size decreases, the specific surface area enlarges, the degree of lattice distortion increases, the amorphous level and the internal defect degree increase. As a result, the reaction activity of niobium-tantalum ore greatly improves and the leaching rates significantly increase.
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Key words:
- niobium ore treatment /
- tantalum ore treatment /
- mechanical activation /
- potassium hydroxide /
- leaching
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