Effect of stretching angle on the forming quality of cross wedge rolling 4Cr9Si2 valves
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摘要: 借助剛塑性有限元DEFORM-3D對4Cr9Si2馬氏體耐熱鋼楔橫軋成形過程進行了數值模擬,分析了展寬角對楔橫軋軋件成形缺陷的影響規律.在楔橫軋軋制剛楔入時,軋件的心部受到三向拉應力的作用;展寬角減小,軋件在楔入段時三向拉應力最大值和持續時間增大,使心部缺陷產生的可能性增加;而展寬角減小,金屬軸向流動速度加快,使得對稱中心在楔入段完成后的直徑減小,而軸向力則隨著展寬角減小,其數值還有一定的增大,最終將導致對稱中心橫截面拉細狀況的產生;隨著展寬角增大,表面螺旋痕將會增加,但展寬角對表面螺旋痕的影響不明顯.通過實驗驗證了有限元的正確性和模擬結果的可靠性.Abstract: The forming process of 4Cr9Si2 martensite heat-resistant steel during cross wedge rolling was simulated by means of rigid-plastic finite element software DEFROM-3D. The effect of stretching angle on the internal quality of work pieces was analyzed on the basis of simulated results. It is found that the center of work pieces endures three-dimensional tensile stresses at the beginning of the wedging stage. The increases of the tensile stress maxima and duration time resulting from the reduction of stretching angle lead to will accelerate by decreasing the stretching angle, resulting a higher possibility of internal defects. The axial metal flow in the decrease of work piece diameter for center symmetry after the wedging stage and the increase of axial force, and finally those factors make the central cross section of work pieces decrease. On the contrary, the surface spiral will increase by increasing the stretching angle, but the influence is not obviously. Rolling experiments were carried out to verify the correctness of the finite element method and the reliability of simulated results.
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Key words:
- cross wedge rolling /
- valves /
- forming /
- deffects /
- finite element method
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