Investigation of inclusion distribution in ingots of high pressure boiler tube steel P12 by dissection
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摘要: 分別采用解剖、總氧分析(T[O])、原位統計分析、金相顯微鏡統計分析和小樣電解實驗研究了16.8 t高壓鍋爐管鋼P12鑄錠中夾雜物的分布.發現在鑄錠的上中部存在夾雜物數量較低的負偏聚區域,而在中心及尾部中心部位存在夾雜物數量較高的正偏聚區域.為了表征夾雜物的偏聚程度,提出了夾雜物偏聚指數的新概念.總氧分析和原位統計分析結果表明鑄錠中下部氧化物夾雜物偏聚指數達到1.4~1.6,而在上中部氧化物夾雜物的偏聚指數為0.5~0.7.金相統計分析和小樣電解實驗可同時分析鋼中氧化物和硫化物等夾雜,其分析結果表明鑄錠上中部夾雜物的偏聚指數為0.7~0.8,鑄錠中下部夾雜物的偏聚指數為1.15~1.35.鑄錠中心及錠尾中心區域氧化物夾雜平均尺寸明顯大于其他區域,表明大夾雜物在上浮過程中被結晶雨捕獲并沉降到底部是鑄坯中下部夾雜物偏聚的主要機制.Abstract: Inclusion distribution in 16.8 t ingots of high pressure boiler tube steel P12 was studied by dissection, total oxygen analysis, original position statistic distribution analysis (OPA), metallographic microscope static analysis and small sample electrolysis. It was found that a negative inclusion segregation area existed in the central part of the ingot head where the inclusion quantity is lower; while a positive inclusion segregation area existed in the center and lower part of the ingot where the inclusion quantity is higher. A new concept of inclusion segregation index was put forward to describe the segregation degree of inclusions. Total oxygen analysis and OPA results demonstrated that the segregation indexes of oxide inclusions were 1.4 to 1.6 in the central and lower part of the ingot and 0.5 to 0.7 in the central part of the ingot head. As both oxide and sulphide inclusions were tested by metallographic microscope static analysis and slime small sample electrolysis, the inclusion segregation indexes were about 0.7 to 0.8 in the central part of the ingot head and 1.15 to 1.35 in the center and lower part of the ingot. The average size of oxide inclusions in the central and lower part of the ingot was bigger than that in other places, showing that the main mechanism for inclusion segregation in the central and lower part of the ingot is the picking of large inclusions by showering crystallites during floatation.
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Key words:
- steel production /
- die casting /
- inclusions /
- ingots /
- segregation /
- high pressure boilers
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