Optimization of roll contour for a temper mill in a continuous annealing line
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摘要: 對連續退火線平整機的板形問題進行研究. 通過實際生產數據的統計分析,基于減小有害接觸區和增強彎輥力調控功效的思想,利用影響函數法下的輥系彈性變形計算提出了相應的平整機支持輥輥形優化目標. 采用分層序列法處理多目標函數,并通過混合遺傳算法進行求解,設計出新的輥形配置方案. 使用二維變厚度理論建立輥系有限元模型,對輥縫橫向剛度、彎輥力調控功效進行計算校核. 將研究結果應用于實際生產,改善了平整機的板形控制效果,降低彎輥負擔.Abstract: A study on stripe shape rolled with a temper mill in a continuous annealing line was done. Through analyzing production data, based on the ideas of both reducing the unfavorable contact area and improving the roll bending force control ability, the optimization objectives of backup roller contour in the temper mill were proposed by using the influence function method to calculate the elastic deformation of the roller system. A lexicographic method was adopted to cope with the multi-objective function, the optimal calculation was implemented by a hybrid genetic algorithm, and a new plan for roll contour configuration was offered. A finite element model of the roller system was established by the 2-dimensional varying-thickness theory to calculate and collate the roll gap horizontal rigidity and the roll bending force control ability. After the result is applied to real production, the stripe shape control effect of the temper mill is improved and the roll bending burden is decreased.
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Key words:
- temper mills /
- backup rolls /
- roll contour /
- genetic algorithms /
- shape control
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