Theoretical research and application of the asymmetrical bending of work rolls for shape control in a cold rolling mill
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摘要: 為減少冷軋帶鋼的非對稱板形缺陷的產生,設計了工作輥非對稱彎輥控制系統.應用影響函數法計算輥系變形,同時考慮輥縫中金屬橫向流動對帶鋼出口橫向張力分布的影響,通過迭代法計算出工作輥兩端施加不同彎輥力后的輥間壓力分布、出口厚度橫向分布以及出口橫向張應力分布.理論分析結果表明,工作輥非對稱彎輥可以在一定程度上改善輥間壓力分布不均,減輕軋輥磨損和減少軋輥掉皮事故的發生,降低帶鋼邊部的非對稱板形缺陷.實際應用結果證明,當傾斜調整量小于10%時,應用工作輥非對稱彎輥替代傾斜調整,可以獲得更好的板形精度.Abstract: An asymmetrical bending control system of work rolls was designed to decrease the asymmetrical flatness defect of a cold-rolled strip.The influence function was adopted to calculate the deformation of the roll system and the effect of the lateral flow of metal in the roll gap on the transverse tension distribution of the strip at the exit side was taken into account.When different bending forces were exerted on both ends of work rolls,the contact pressure distribution between rolls,the lateral thickness distribution and the tension stress distribution of the strip at the exit side were calculated through the iterative method.The results of theoretical analysis show that the asymmetrical bending of work rolls can improve the pressure distribution between rolls,reduce the wear and the peeling off of rolls,and decrease the asymmetrical flatness defect of the strip at the edge.The application results prove that when the actual tilt is less than 10%,a higher accuracy of flatness is obtained with asymmetrical bending than work roll tilting.
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Key words:
- cold rolling mills /
- work rolls /
- asymmetrical bending /
- shape control /
- pressure distribution
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