Effect of stretching angle on internal defects in valve roughcasts produced by single cross wedge rolling
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摘要: 以DEFORM-3D 6.0軟件為有限元模擬工具,模擬了楔橫軋一次成形氣門毛坯過程,對不同展寬角下軋件中心點的應力應變場及交變次數進行了研究.在楔橫軋H500軋機上進行不同展寬角軋制實驗,計算了每個軋件中心孔洞面積,并對其比較分析.結合有限元模擬和實驗結果,揭示了展寬角對心部缺陷的影響規律,即相對較大的展寬角有利于改善心部缺陷.實驗結果表明:中心孔洞面積隨展寬角的增大而減小;在其他參數不變的情況下展寬角取8°40'有利于改善楔橫軋一次成形氣門毛坯心部缺陷.Abstract: The forming process of valve roughcasts by single cross wedge rolling was simulated with finite element software DEFORM-3D 6.0,focusing on the stress and strain fields and alternating times of rolled pieces at the center point under different stretching angles.Rolling experiments at different stretching angles were done on an H500 rolling mill,and the area of the centre hole was calculated for each rolled piece.The influence of stretching angle on internal defects in rolled pieces was analyzed on the basis of simulation and experimental results.It is shown that a relatively larger stretching angle can improve the internal defects.Experimental results show that the area of the centre hole decreases with the stretching angle increasing.The stretching angle of 8°40' is propitious to improve internal defects in valve roughcasts produced single cross wedge rolling when the other parameters are invariable.
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Key words:
- cross wedge rolling /
- valves /
- defects /
- shrinkage /
- finite element method
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