Advanced variable crown work roll contour and its crown control characteristics
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摘要: 跟蹤某2250 mm熱軋生產線CVC輥形實際竄輥數據發現,連續變凸度(CVC)輥形常竄到兩端極限位置.分析表明,CVC輥形的二次凸度調控能力隨帶鋼寬度減小而呈二次方下降趨勢,表現出對較窄帶鋼凸度控制能力的明顯不足.Smart-Crown輥形也存在同樣問題.提出一種新的先進變凸度(AVC)工作輥輥形曲線,其二次和四次凸度與竄輥量呈線性關系,且隨著四次凸度控制能力的增大,二次凸度控制能力隨帶鋼寬度的變化明顯放緩,有助于提高寬帶鋼或超寬帶鋼軋機對不同寬度帶鋼的板形控制能力.Abstract: After industrially tracing and testing the shifting positions of continuously variable crown(CVC) work rolls for a 2 250 mm hot strip production line,it was found that CVC work rolls always worked at the limit positions.The analysis showed that the quadratic crown control capability of the CVC work roll contour declined quadratically with decreasing strip width,leading to an insufficient crown control capability to narrow strip steel,and so did SmartCrown work rolls.A new advanced variable crown(AVC) work roll was proposed,whose quadratic crown and quartic crown vary linearly with roll shifting positions.With the quartic crown control capability increasing,the quadratic crown control capability varies slowly with strip width,indicating that the new contour can improve the crown control capability of a wide strip or super wide strip rolling mill for different strip widths.
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Key words:
- hot rolling mills /
- work rolls /
- roll contour /
- crown control
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