Simulation of the temperature,stress and flow distribution of a bloom in the mold based on a MiLE method
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摘要: 應用混合Langrangian和Eulerian法(MiLE)實現了結晶器中GCr15鋼大方坯溫度場、應力場及流場的動態模擬,模擬結果與實際生產鑄坯吻合.鑄坯坯殼角部的溫度高于中部,鑄坯表面從上到下的溫度總體呈下降趨勢,且等溫區間與流場變化具有一定的相似性.鑄坯坯殼中部厚度約為17.5 mm,角部厚度約為13.2 mm.凝固坯殼內的應力主要是熱應力.坯殼出結晶器時,坯殼外表面處于壓縮狀態,凝固前沿為完全拉伸狀態.有效應變從鑄坯外表面到凝固前沿逐漸增大.鋼液在前進過程中不斷擴張,流速不斷降低,當流股到達一定深度后,形成左右對稱向上的兩個回流,和一對由凝固面一側向下而由中心向上流動的回流區.Abstract: The temperature, stress and flow distribution of a bloom in GCr15 steel were simulated based on a mixed Lagrangian-Eulerian method, and the simulated results are consistent with practical blooms. The corner temperature of the bloom shell is higher than the middle parts. The tendency of the bloom surface temperature from top to bottom decreases gradually. Moreover, the isothermal zones are similar to the change of flow fields. The middle thickness of the casting bloom shell is about 17.5 mm, and the corner thickness is about 13.2 mm. The stress in the solidification shell is mainly thermal stress. When the shell is just out of the mold, the outer surface is in a compression state, while the front of solidification is in a completely tensile state. The effective strain increases from the outer surface to the front step by step. The liquid steel expands and its velocity decreases gradually in the progress. When the flow arrives to a certain depth, there are two symmetric upward backflows and a backflow area is formed by the side of face solidification downward and the centre upward.
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Key words:
- continuous casting /
- molds /
- blooms /
- solidification /
- computer simulation
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