Improvement of a radar signal processing system for burden surface measurement in a blast furnace
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摘要: 研制用于高溫惡劣生產環境下新型冶金專用雷達.采用改進的調頻連續波測量原理,提高了固體雷達料面測量的實時性.提出一種新的智能時變閾值信號處理方法,解決了因高爐內料面反射系數變化影響雷達測距精確性問題.實驗室模擬仿真固粉態料面測量表明,該冶金雷達測量料面的跟蹤延時在0.2 s以內,最大跟蹤測量平均誤差控制在0.05%.現場測試結果表明,測量平均誤差0.95%,能夠實時穩定地跟蹤料面變化,滿足高爐監控需求.Abstract: Metallurgical radar was developed which can be used in high temperature and hash production environments. It adopted an improved frequency-modulated continuous wave principle and enhanced the real-time performance of solid material level measurement. An intelligent time-varying threshold signal processing method was proposed to solve the radar ranging accuracy problem caused by the change of solid material surface reflection coefficient in a blast furnace. Measurement results in a solid-powder state material surface simulation environment in the laboratory shows that the measurement tracking delay of the metallurgical radar is within 0.2 s, and the maximum average tracking error is less than 0.05%. Field test results show that the average measurement error is 0.95%, indicating that the metallurgical radar is capable of stable material surface tracking in real-time and can meet the requirements of BF monitoring.
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Key words:
- blast furnaces /
- radar /
- level meters /
- signal processing
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