FEM simulation on width spread during the multi-pass and reversing process of roughing horizontal rolling for hot strip mills
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摘要: 利用ANSYS/LS-DYNA有限元分析軟件,建立了平軋輥系一體化的三維彈塑性有限元模型;利用小型重啟動方法對水平輥多道次連續可逆軋制過程進行了模擬計算,分析了不同軋制規程下軋制出相同厚度中間坯的寬展變化以及不同規格的帶鋼軋制出不同厚度中間坯的寬展變化.不同軋制規程的模擬結果表明,軋制規程對中間坯的寬度變化關系不大,但是不同的軋制規程消耗的能量不同,所產生的軋制力和軋制力矩也不同.利用小型重啟動既可以保證軋制過程的連續性,又可避免模型更新法重復建模的復雜性.Abstract: A three-dimensional elastic-plastic finite element model (FEM) of horizontal rolling integration was established with ANSYS/LS-DYNA analysis software. The process of muhi-pass and continuous reversing horizontal rolling was simulated by a small-scale restart method. The changes in width spread of equal-thickness intermediate slabs while adopting different rolling schedules and of different thickness intermediate slabs while rolling various strip specifications were analyzed by the model. Simulation results of different rolling pass-schedules showed that rolling schedules affected the width spread of intermediate slabs slightly, but they may consume different energies, leading to different rolling forces and force moments. The small-scale restart method not only can keep rolling processes continuous, but also ean avoid the complexity of repeated modeling by a model updating method.
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Key words:
- hot rolling /
- rolling process /
- process control /
- width spread /
- finite element method
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