Ladle thermal tracking model in a steelmaking workshop
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摘要: 針對煉鋼廠煉鋼至連鑄全流程,建立了鋼包熱循環過程鋼包熱狀態跟蹤模型,并將包襯溫度實測和數值模擬相結合,利用傳熱反問題修正模型,提高模型的準確度.利用鋼包熱狀態跟蹤模型分析了新砌鋼包烘烤預熱時間、空包時間、離線烘烤時間和包襯侵蝕等因素對鋼水溫度的影響規律.結果表明:新砌鋼包烘烤預熱時間從480min增加到780min,可使新包第一次熱循環中鋼水總溫降減少15.6℃;空包時間為540min時,鋼水溫降比正常周轉包增加14.6℃;空包時間越長,離線烘烤減少鋼水溫降的效果越明顯;當空包時間為540min時,進行240min離線烘烤,可使鋼水總溫降減少11.0℃;包襯侵蝕可使鋼水總溫降最大增加9.3℃.Abstract: A ladle thermal tracking model was established for the whole steel working process, from steelmaking to continue casting. The ladle thermal tracking model was modified by using the inverse heat transfer problem, which combined ladle thermal status testing and ladle heat transfer numerical simulation. With the ladle thermal tracking model some factors influencing molten steel temperature were analyzed such as new ladle preheating time, cooling time, off-line preheating time and the wear of the work wall and bottom linings of the ladle. It is shown that the molten steel temperature drop in the new ladle first thermal circulation reduces by 15.6℃ when the new ladle preheating time increases from 480 min to 780 min. When the ladle cooling time is 540 min, the molten steel temperature drops 14.6℃ more than that of a normal turnover ladle. The longer the ladle cooling time is, the stronger the effect of off-line preheating time on the molten steel temperature drop is. When the ladle cooling time is 540 min, 240 min off-line preheating could reduce the molten steel temperature drop by 11.0℃. The wearing of the ladle linings would increase the molten steel temperature drop no more than 9.3℃.
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Key words:
- steelmaking /
- ladles /
- inverse heat transfer problem /
- tracking /
- mathematical models
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