Solidification simulation and shrinkage optimization of big flat ingots
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摘要: 對某鋼廠28.7t鋼錠凝固過程進行測溫,并用有限元方法模擬該鋼錠凝固過程溫度場和凝固場分布.結果表明:溫度模擬值與現場測量值吻合很好,證明模擬具有較高的準確性和可靠性;凝固初期,鋼錠底部和保溫冒與鋼錠模連接處凝固較快;52min時,絕熱板與鋼錠間已形成一定氣隙;前3h,鋼錠側面凝固順序由模壁向鋼錠中心平行推進;凝固后期較凝固前期凝固速度快;熱電偶測得,保溫冒中心凝固時間為428min,鋼錠本體中心頂部凝固時間為365min,冒部全凝時間大于本體全凝時間的15%,有利于控制一次縮孔只存在于冒部.通過模擬將澆注溫度由1543℃降低到1533℃,不但不影響保溫帽鋼液對本體的補縮作用,還可以使縮孔減小6mm,有利于提高鋼錠質量.Abstract: The temperature of a steel ingot of 28.7 t was measured during solidification and the temperature field and solidification process of the steel ingot were simulated by a finite element method. It is shown that the simulated values of the temperature field agree well with the measured data, indicating that this simulation is accurate and reliable. At the initial stage of solidification, the bottom of the steel ingot and the connection zone between the ingot mold and the insulating riser solidify faster. At 52 min, an air gap forms between the steel ingot and the adiabatic plate. At the first 3 h, the steel ingot solidifies parallelly from the mold wall to the center. The later stage of solidification is faster than the early stage. The solidification time is 428 rain in the center of the insulating riser and the final solidification time is 365 min in the center of the ingot body. The former is 15% longer than the later, which is benefit to control shrinkage cavities in the insulating riser only. Based on the simulation, the pouring temperature reduces from 1543℃ to 1533℃, which does not affect steel feeding but also can reduce 6 mm of the depth of shrinkage. This method can improve the quality of steel ingots.
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Key words:
- ingots /
- solidification /
- temperature distribution /
- shrinkage /
- simulation /
- finite element method
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