Effect of process parameters on the exit temperature of IN690 alloy tubes during hot extrusion
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摘要: 結合等溫壓縮實驗獲得的IN690合金本構關系,建立了該合金管熱擠壓過程的有限元模型,該模型考慮了坯料與模具的熱傳導、對流換熱及摩擦功與塑性功的熱轉換.模擬結果表明:坯料在變形區附近溫度開始升高,進入變形區內急劇升高,且在模孔出口靠近芯棒處溫度達到最高,芯棒附近的溫度大于擠壓筒附近的溫度;填充擠壓階段結束時出現最大溫升.分析得到了工藝參數對出口溫度的影響規律:擠壓速度越大,出口溫度越高,速度過慢將會使出口溫度下降嚴重;坯料預熱溫度越高,出口溫升越小;當摩擦因數小于0.04時,摩擦因數對出口溫度影響很小,但摩擦因數大于0.1時出口溫度明顯升高.Abstract: Based on the constitutive relationship of IN690 alloy obtained by isothermal compression,a finite element model of hot extrusion was established for IN690 alloy tubes.In the model the heat conduction between the billet and the die,the convection of heat transfer,and the thermal conversion of plastic work and friction work were taken into account.Simulation results show that the billet temperature starts to rise when the billet approaches toward the deformation zone and increases rapidly when coming into the deformation zone,and the temperature peaks at the die hole's outlet near the mandrel.Besides,the billet temperature around the mandrel is higher than that beside the container.The temperature rise reaches the peak at the end of the filling extrusion stage.The influence of process parameters on the outlet temperature was analyzed.It is indicated that the outlet temperature increases with extrusion speed and reduces seriously when the extrusion speed slows,but the rise of outlet temperature decreases when the preheating temperature of the billet increases.When the friction coefficient is less than 0.04,the friction coefficient has little effect on the outlet temperature,but if the friction coefficient becomes greater than 0.1 the exit temperature will significantly increase.
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Key words:
- superalloys /
- nickel alloys /
- tubes /
- extrusion /
- temperature /
- finite element analysis
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