Mechanism of axial elongation in the rotary rolling process of integral helical high finned tubes
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摘要: 在建立孔型斜軋幾何模型的基礎上對螺旋高翅片管孔型斜軋變形區的運動規律進行研究,發現軸向延伸與變形區軋件圓周旋轉速度的分布有關.在變形區軋件從咬入到軋出圓周旋轉速度存在遞增的趨勢,在孔型等螺距的情況下使軸向速度也在遞增,這是導致軋件軸向延伸的本質原因.通過理論分析給出了軸向延伸率的理論計算公式,用兩種規格的坯管在不同的壓下量下進行軋制實驗,結果表明延伸率的計算值與實測值基本吻合.Abstract: Based on the geometric model established for rotary roiling of high helical finned tubes, the motional behavior of a rolling piece in the deformation zone was investigated, and the results show that the phenomena of axial elongation has a connection with the distribution of circumferential velocity. It is the essential reason to make a rolling tube elongate along the axial direction that the axial velocity in the deformation zone increases along with the circumferential velocity in the condition that the pitch value of the groove keeps changeless along the axis. A formula of axial elongation rate was given on the basis of theoretical analysis. In order to verify the formula of elongation rate, rolling experiments for two types of rolling pieces in different reductions were conducted and the results approximately agreed with the theoretical values.
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Key words:
- rotary rolling /
- finned tube /
- kinematic analysis /
- elongation rate
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