High-temperature backward extrusion forming of aluminum matrix composite cup-shaped parts with high volume fraction of SiCp
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摘要: 將無壓浸滲制備出的高體積分數SiCp/Al復合材料,通過高溫反擠壓方式成形杯形件.研究了在高溫反擠壓過程中復合材料的流變規律,利用掃描電鏡(SEM)觀察分析了高溫反擠壓參數對杯形件組織的影響.結果表明:在基體熔點以上,高體積分數SiCp/Al復合材料呈黏流體狀態,顆粒與基體形成固-液混合體;高體積分數SiCp/Al復合材料高溫反擠壓變形后,基體仍保持連續,SiC顆粒在壓力作用下發生轉動、重排,部分顆粒破碎,顆粒分布均勻性較好;當變形溫度較低、擠壓速度較大時,顆粒易破碎,SiCp/Al復合材料杯形件內部顆粒尺寸不均勻,杯形件內角處顆粒尺寸較小;當變形溫度較高、擠壓速度較小時,杯形件內部顆粒尺寸均勻.Abstract: An aluminum matrix composite with high volume fraction of SiCp was prepared by pressureless infiltration.Cup-shaped parts were made of the SiCp/Al composite by using high temperature backward extrusion.The flow stress behavior of the SiCp/Al composite during hot backward extrusion was investigated.The effects of hot backward extrusion parameters on the microstructure of the SiCp/Al composite were observed and analyzed by SEM.The results show that at temperatures above the melting point of aluminum matrix the SiCp/Al composite is a viscous fluid,SiC particles and aluminum matrix form into a solid-liquid mixture.When the SiCp/Al composite is backward extruded at high temperature,aluminum matrix remains continuous,but SiC particles roll over and rearrange under pressure,some particles break,and the particle distribution uniformity is good.As the deformation temperature is lower and the extrusion speed is rapider,SiC particles are easy to break,the internal particle size distribution of SiCp/Al composite cup-shaped parts is nonuniform,and the particle size is smaller in the internal angle position of cup-shaped parts.The particle size uniformly distributes at a higher temperature and a smaller extrusion speed.
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Key words:
- silicon carbide /
- aluminum /
- metal matrix composites /
- backward extrusion /
- extrusion molding
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