FEM analysis on the metal flow rule of cross wedge rolling cam shafts
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摘要: 通過有限元仿真楔橫軋凸輪軸時在軋件上取跟蹤點,跟蹤這些點的位置變化情況來揭示軋件內金屬的詳細流動規律.因凸輪體小圓端部分在軋制過程中所受模具擠壓較小,其金屬軸向流動和徑向流動較其他變形區小,這種金屬流動的不均勻性會影響軋件成形質量;軋制過程中因凸輪體小圓端與模具上凸輪凹槽產生嚙合作用,這一作用降低了模具對凸輪體小圓端部分的周向扭轉力,因此凸輪體小圓端部分的周向扭轉相對較小.軋件凸輪體部分為非圓截面,此部分各向金屬流動不均勻,造成凸輪體部分心部金屬偏移量比其他部分大.Abstract: The rule of metal flow during cross wedge rolling was studied through FEM analysis in which some specific points were taken in the work piece and their positions were tracked.The squeezing amount of the small round part on the cam is smaller in the course of rolling,so the amounts of axial and radial metal flows in this area are smaller than those in other deformation zones.Uneven metal flow can influence the forming quality of the work piece.The small round part on the cam meshes with the cam groove on the tool,this kind of meshing function decreases the circumferential torsion applying on the small round part on the cam by the tool,and so the amount of circumferential metal flow in this area is smaller than that in other deformation zones.The centre metal offset of the cam part is bigger than that of other parts of the work piece because the cross-section of the cam is not circular and metal flow in this area is uneven.
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Key words:
- cross wedge rolling /
- shafts /
- metal flow /
- finite element method (FEM)
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