Tribological properties of emulsions for strip cold rolling
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摘要: 采用不同的基礎油及添加劑配制板帶鋼軋制乳化液后,通過四球摩擦磨損試驗機考察了基礎油及添加劑對乳化液摩擦學性能的影響,并通過冷軋實驗對各乳化液的軋制工藝潤滑效果進行了實際驗證.結果表明:運動黏度和皂化值是根據實際的潤滑需求選擇基礎油的主要參數,且基礎油的選擇影響添加劑的分散與穩定;極壓抗磨劑對軋制乳化液的摩擦學性能有顯著的提高作用;納米六方氮化硼(h-BN)作為新型納米潤滑添加劑,不但自身具有優異的摩擦學性能,而且與傳統添加劑有良好的協同提高作用;在使用含納米氮化硼的乳化液進行潤滑的冷軋過程中,各軋制工藝特征參數(軋制力、軋制功率等)有顯著的降低,初步體現了良好的納米潤滑效應.Abstract: Different base oils and additives were used to compound emulsions for strip rolling. The influences of base oils and additives on the tribological properties of the rolling emulsions were investigated with a four-ball friction and wear testing machine. The lubricating effect of the rolling emulsions was actually verified by cold rolling experiment. It is shown that kinematical viscosity and saponification number are still the main parameters for choosing base oils, and the compatibility of based oils and additives has a certain impact on the performance of the rolling emulsions. Additives can highly influence the tribological properties of the rolling emulsions. Nano-hexagonal boron nitride (nano-h-BN) not only has excellent tribological properties by itself, but also plays a good collaborative role with traditional additives. In the cold-rolling process lubricated by rolling emulsions with nano-h-BN additives, all the rolling characteristic parameters such as rolling pressure and rolling power significantly decrease, and the good effects of nano-lubrication are initially embodied.
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Key words:
- cold rolling /
- emulsion /
- tribological properties /
- lubrication /
- hexagonal boron nitride (h-BN) /
- nanoparticle
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