Theoretical and experimental analyses of a speed control model for continuous dieless drawing process of tapered pipes
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摘要: 基于金屬體積非壓縮性原理建立了錐形管連續無模拉拔速度控制模型,分析了無模拉拔變形過程中拉拔速度等工藝參數對變形區體積以及錐形管形狀和尺寸的影響,并進行了實驗驗證.結果表明:拉拔速度不僅與進料速度、坯料尺寸、拉拔后錐形管的形狀和尺寸有關,還與冷熱源距離等工藝參數有關;拉拔速度隨時間呈非線性增加;隨著拉拔速度的增大,變形區的體積減小;冷熱源距離越長、進料速度越大,變形區體積變化越大;當速比一定時,減小進料速度、增大冷熱源距離,可以減小錐形管形狀和尺寸誤差、提高控制精度.Abstract: A speed control model for continuous dieless drawing process of tapered pipes is established on the basis of the volume incompressibility principle of metal. The effects of drawing speed and other deformation process parameters on the volume of the deformation zone and the size of the tapered pipe were analyzed and verified by experiment. The results show that the drawing speed is related to the feed speed, the size of the blank pipe, the size of the tapered pipe and the hot-to-cold source distance. The drawing speed increases with time non-linearly. With an increase of drawing speed, the volume of the deformation zone declines;but with the hot-to-cold source distance lengthening and the feed speed increasing, the volume of the deformation zone changes significantly. When the proportion of feed speed to drawing speed is fixed, reducing the feed speed and enlarging the hot-to-cold source distance can reduce the dimension error and increase the control precision.
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Key words:
- tapered pipe /
- dieless drawing /
- drawing speed /
- control model
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