Mechanism of camshaft forming by cross wedge rolling
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摘要: 基于凸輪軸楔橫軋精確成形原理,針對一種簡單典型凸輪軸的楔橫軋精確成形,采用DEFORM-3D有限元軟件,利用三維剛-塑性有限元法對整個凸輪軸楔橫軋軋制過程進行了數值模擬,得到了較為理想的凸輪形狀成形結果,系統分析了凸輪軸楔橫軋軋制過程中軋件的應變分布狀態,以及軋件金屬的軸向、徑向和周向的流動規律.根據凸輪軸楔橫軋的實際實驗結果和數值模擬結果的對比,結果表明,數值模擬結果與實驗結果相符合,利用楔橫軋精確成形凸輪軸是可行的.Abstract: Based on the mechanism of precision forming of camshafts by cross wedge rolling (CWR), the precision forming process of a simple and typical camshaft by CWR was numerically simulated with DEFORM-3D finite element software and an ideal shape was obtained. The FEM result was used to analyze the strain distribution in the work piece during the whole process. The metal flow laws in the axial, radical and circumferential directions were systematically discussed. It is shown that the simulation result is in agreement with CWR experimental data by comparison, indicating that the method of camshaft forming by CWR is feasible.
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Key words:
- cross wedge rolling /
- camshaft /
- precision forming /
- finite element method /
- strain /
- metal flow
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