Industrial heap bioleaching of arsenic-bearing low-grade copper sulfide ore
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摘要: 福建紫金山含砷低品位硫化銅礦年產300tCu和1000tCu生物堆浸工業試驗結果表明:銅浸出率隨著礦石粒度的減小而提高,礦石粒度為-30mm,浸出周期為270d,銅的浸出率達到80.58%;銅萃取率和電積電流效率隨著浸出液pH值的降低和電積液中鐵的質量濃度的增加而降低,當浸出液pH值下降到1.19時,銅萃取率下降到了50%;通過增加堆高、定期中和萃余液、增加負載有機相洗滌和活性炭+沙濾+氣浮塔脫除電積原液中有機物等工藝改進后,降低了萃取劑、煤油和電能的消耗量,提高了銅的浸出速率,浸出周期為200d,銅浸出率為81.31%,銅萃取-電積的耗電量為2679.98kW·h·t-1,高純陰極銅生產成本1.05萬元·t-1.Abstract: Industrial heap bioleaching tests of 300 t Cu and 1000 t Cu per year were done for low-grade copper sulfide ore bearing arsenic from Zijinshan Copper Mine in Fujian Province,China.The results of the industrial tests indicate that the copper leaching rate increases with the decrease of ore grain size and the leaching rate of 80.58% is obtained during the leaching cycle of 270 d at the particle size of -30 mm.The copper extraction rate and electrowinning current efficiency reduce with the decrease in pH values of the pregnant leaching solution and the increase in mass concentration of iron ions in the electrowinning solution.The copper extraction rate declines to 50% when the pH value of the pregnant leaching solution fells to 1.19.After the innovation process,such as raise of heap height,periodical neutralisation of raffinate solution,load increase of organic phase scrubbing,and removing organic matter from the electrowinning original solution with activated carbon,sand filtration and air flotation column,the consumptions of extractant,kerosene and electrical energy drop and the copper leaching rate is enhanced.The copper leaching rate of 81.31% and the cost of RMB 10500 per ton high-purity cathode copper were gained during the leaching cycle of 200 d with the power consumption of 2 679.98 kW·h·t-1.
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Key words:
- copper sulfide ore /
- heap bioleaching /
- solvent extraction-electrowinning /
- industrial test /
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