On-line detection technique of surface cracks for continuous casting slabs based on linear lasers
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摘要: 采用光學檢測法對高溫鑄坯進行表面裂紋在線檢測,將高亮度綠色激光線光源照射到鑄坯表面,利用激光的單色性在攝像機鏡頭前加裝窄帶濾色鏡去除高溫鑄坯表面輻射光的影響,從而提高圖像的對比度.通過非抽樣小波對鑄坯表面圖像進行分解,計算分解后得到的低頻分量和原始圖像的尺度共生矩陣,以及高頻分量的灰度共生矩陣,作為圖像的紋理特征,并輸入基于AdaBoosting算法的分類器進行分類.利用該方法對表面裂紋、水痕、渣痕、氧化鐵皮和振痕等五種缺陷和偽缺陷樣本進行識別,表面裂紋的識別率達86.75%,總體識別率達87.16%.Abstract: An optical detection technique was applied to on-line detection of surface defects for continuous casting slabs with high temperature. Green linear lasers with high luminance were projected on the slab surface. According to laser monochromaticity, a narrowband color filter was added to lens to prevent slab radiation coming into CCD cameras, and the image contrast was improved. Non-sampling wavelet decomposition was applied to surface images of the slabs, and the scale co-occurrence matrixes of low-pass components and original images were calculated as textural features of images, as well as the scale coccurrence matrixes of high-pass components. A classifier based on AdsBoosting algorithms was developed for classification of defects with textural features. The technique was tested with samples of surface cracks, water marks, slag marks, scales and vibration marks, and the results show that the classification rate of surface cracks is 86.75% and the classification rate of all the samples is 87.16%.
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Key words:
- continuous casting slab /
- surface crack /
- on-line detection /
- co-occurrence matrix
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