Acoustic streaming phenomenon during ultrasonic sonication on melt
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摘要: 應用CFD軟件Fluent對坩堝中進行超聲處理的鋁合金熔體流場進行模擬計算.計算結果表明,在由于黏滯衰減產生聲壓梯度而形成的超聲輻射力的作用下,工具桿端面下液相區域內的熔體形成大規模的Eckart聲流現象,熔體的最大軸向速度幅值出現在工具桿端面中心軸線下液相區域的中心點附近,其值并不隨著驅動力值的增大呈線性增大.鑄造實驗結果表明,聲流作用使鑄錠在工具桿端面至鑄錠壁面之間形成一條作用區域分界線,分界線兩端凝固組織呈現完全不同的樣貌,工具桿端面下一側組織在空化和聲流的雙重作用下得到細化,呈等軸晶狀,而上端組織則呈枝狀晶形態.Abstract: Simulation was made using CFD software Fluent to calculate the flow field of aluminum alloy melt sonicated in a crucible. The results showed that large-scale Eckart acoustic streaming formed in the liquid phase zone under the radiator's face, driven by radiation force which formed as a result of acoustic pressure gradient due to viscous attenuation. The maximum axial velocity appeared around the centre of the liquid phase zone in the axial line of the radiator's face, and it did not increase linearly with the driving force increasing. Experiment results showed that a borderline in the area from the radiator's face to the boundary of the ingot formed by acoustic streaming. The solidification structure of one side of the borderline was absolutely different from the other's. The structures of the side under the radiator's face were all well refined by the duple action of cavitation and acoustic streaming, while the other side's were coarse and dendritic.
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Key words:
- flow field /
- simulation calculation /
- ultrasound /
- acoustic streaming /
- radiation force /
- solidification structure
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