Influence of misaligned journal bearings on the start-up process of tandem cold rolling mills
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摘要: 針對某CVC帶鋼冷連軋機啟動階段支持輥油膜軸承靜壓承載能力不足的問題,應用流體潤滑理論,建立了軸承傾斜工作下靜壓承載能力的全潤滑系計算模型,分析了軋機壓下傾斜、油泵功率和節流器液阻對軸承靜壓承載性能的影響.計算結果表明,壓下傾斜過大會造成軸套與襯套的軸線出現傾斜,進而導致軸承的靜壓承載能力急劇下降,是造成軸承壽命縮短、連軋機啟動頻繁失敗的根本原因.在實際生產中,限定了軋機壓下傾斜設定值上限,增大了潤滑油黏度,從而有效提高了軸承的承載能力,機組啟動成功率顯著提高.Abstract: In order to solve the poor load capacity of oil film bearings during the start-up process of tandem cold rolling mills, based on the hydrostatic bearing theory, a load bearing capacity model for oil film was established. The influences of screw-down tilting, hydraulic pump power and restrictor's hydraulic resistance on the hydrostatic pressure bearing-spindle system were calculated. The results show screw-down tilting is the basic reason of the problem. When there is an obliquity between the shaft sleeve and bush which is caused by screw-down tilting, the load capacity of the bearing drops suddenly. Minimizing the obliquity between the shaft sleeve and bush is essential to keep the kelmet working constantly. The results of calculation have already served as the guidance to make relative measures and achieved good effect.
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Key words:
- tandem cold rolling mills /
- oil film bearing /
- load bearing capacity /
- calculation model
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