Numerical modeling of medium induction heating in spiral fin tube rolling
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摘要: 在對鋼管中頻加熱過程進行理論分析的基礎上,從麥克斯韋方程組和導熱微分方程出發,考慮了材料物理性能隨溫度變化對加熱過程的影響,使用Ansys軟件建立了鋼管電磁-熱耦合分析的有限元模型,對鋼管中頻感應加熱問題進行了數值模擬計算.計算結果中工件外表面溫度與實測溫度相差5.19%,吻合較好.提出了感應透熱深度的概念,并以此區分鋼管內感應加熱區域和熱傳導區域.根據模擬結果討論了鋼管感應透熱深度及溫度分布的影響因素,并證明了雙線圈感應加熱工藝在工件溫度分布、熱效率及頻率分配方面的合理性.Abstract: On the base of theoretical analysis on the medium-frequency heating of steel tubes, an electromagnetic-thermal coupling model of steel tubes was constructed with the Maxwell equations and the heat conduction equation. The electromagnetic and thermal fields of steel tubes were numerically simulated with Ansys software in consideration of the effect of the change in physical properties of materials with temperature on the heating process. The calculation results agree with the measured ones, for the surface temperature error of the heated workpieces was evaluated at 5.19%. The concept of induction heating penetration, which is used to divide the induction heating area and the heat transfer area during induction heating, was introduced. According to the simulation results, the induction heating penetration and the temperature distribution under different heating conditions were discussed. It is proved that the twin-coil heating mode is reasonable in distributing the temperature of the heated workpieees and assigning the heating efficiency and frequency.
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Key words:
- spiral fin tube /
- rolling /
- induction heating /
- numerical modeling
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