Numerical simulation of electromagnetic field in semi-solid slurry preparation by A-EMS
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摘要: 建立了環縫式電磁攪拌法制備半固態金屬漿料系統電磁場的計算模型,采用商用ANSYS軟件對制漿系統內電磁場分布進行了數值模擬,分析了電流、頻率、坩堝材質、冷卻器材質和環縫寬度對磁感應強度的影響規律,并進行了相應的實驗驗證.研究結果表明:電磁場模擬結果與實驗結果具有較好地一致性,驗證了計算模型與軟件算法的可行性;系統電磁力主要分布于環縫內,提高了對合金熔體的攪拌強度;在相同的環縫寬度下,磁感應強度隨頻率的增大而依次減小,隨電流的增大而依次增大;同時選用不銹鋼坩堝與石墨冷卻器可以使環縫內鋁合金熔體的磁感應強度獲得最大;相同電流和頻率條件下,磁感應強度隨著環縫寬度減小而逐漸增大;相同攪拌功率條件下,環縫式電磁攪拌法可以獲得更加細小均勻的半固態組織,平均晶粒尺寸較普通電磁攪拌法減小31%.Abstract: The calculation models of electromagnetic field in semisolid slurry preparation by annular electromagnetic stirring (A-EMS) were established, and the effects of stirring current, stirring frequency, crucible materials, cooler materials and gap width on the magnetic flux density in the slurry-making system were analyzed by ANSYS software with corresponding experimental verification. It is concluded that the simulation results are in good agreement with those obtained by experiment, verifying the reliability of the calculation models and the software algorithm. The electromagnetic force mainly distributed in the strring gap enhances the strring intensity of the A-EMS system. At the same gap width, the magnetic flux density increases with an increase in stirring current, but decreases with the stirring frequency increasing. The maximum magnetic flux density can be obtained by choosing both a stainless crucible and a graphite cooler. At the same current and frequency, the magnetic flux density increases as the stirring gap width decreases gradually. In comparison with conventional electromagnetic stirring, A-EMS can produce a finer and more uniform semi-solid structure with the average grain size decreased by 31% under the same stirring power.
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