Development and optimization of the dynamic soft reduction model
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摘要: 為確保提高連鑄板坯鑄坯內部質量,開發了一套完整的輕壓下模型,包括凝固傳熱、二冷水動態控制和輥縫控制模型,并對動態輕壓下技術的關鍵參數進行了優化.通過射釘實驗和鑄坯表面溫度測量,對該模型進行了校核.實驗結果與模型計算結果較為一致;當拉速變化時,鑄坯表面溫度可以保證在較小的范圍內波動.采用不同的輕壓下參數進行生產試驗,并通過鑄坯低倍檢驗和中心偏析分析,對壓下量和壓下位置進行了優化,得出固相率(fs)0.2~0.5、單位壓下量1.2mm·m-1為本鑄機最佳的輕壓下參數.Abstract: In order to improve the inner quality of slabs, a set of dynamic soft reduction models were developed, which include heat transfer, secondary cooling and roll gap control models, and the key parameters of soft reduction were optimized. The models were validated by shooting-pin tests and measuring the surface temperature of slabs. The measurement results agree with those calculated with the models, and the surface temperature fluctuation of slabs can be controlled in a narrower range when the casting speed changes. Production testing at different parameters of soft reduction was applied to optimize the percent reduction and reduction position by macrostructural examination and analyzing the center segregation. The best soft reduction parameters of this casting machine are that the solid ratio is 0.2 to 0.5 and the percent reduction is 1.2 mm· m-1.
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Key words:
- slab continuous casting /
- secondary cooling /
- dynamic soft reduction /
- center segregation
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