On the Fracture Problems of CBN Cutting Tools (Ⅰ)
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摘要: 立方氮化硼(CBN)刀具在加工合金鑄鐵的實際切削中破損問題十分嚴重。生產中要求找出有效措施以改變這種現象。本文根據彈性力學的原理,推導出了刃口區的應力分布,并在此基礎上進行了光彈性模擬試驗和實際切削試驗。理論推導與試驗結果基本吻合。當其它切削條件一定時,刀具前角由正值變為負值時,極限應力點由拉應力區移向壓應力區,并根據實測數據計算出徑向應力由正值變為負值。用兩種不同前角的CBN刀具加工同一根合金鑄鐵,無論從刀具壽命或破損率及形貌上均可表明,采用本文給出的幾何參數的合理性,從而找出了合理的前角數值。此外,論述了選取負倒棱的必要性。為進一步研究CBN刀具的切削性能和破損機理奠定了基礎。Abstract: Cubic Boron Nitride (CBN) cutting tools have been found to exhibit brittle fracture serious during machining alloy cast iron(HRc 58).This pa per introduces the results of metal cutting and photoelastic tests performed to determine optimum rake angle, in accordance with the stresas distribution analyzed by using the theory of elasticity.The theoretical analysis is basical agreement with the experimental results.The maximum stress point moves to compressive stress, depended on the experimental data, when negative rake angle substituted for positive one and other cutting conditions kept fixed. Besides, tool life is longer and fracture of tools is improved as well.On stress analysis and experiments, the optimum rake angle is defined and necessity of negative first face land has been discussed briefly for brittle tools.
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Key words:
- Cutting tool /
- Cubic Boron nitride /
- Fracture
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