Wear Failure Analysis of Squeezing Sleeves
-
摘要: 螺旋式榨油機在我國得到普遍應用。榨螺軸是關鍵部件。榨螺磨損失效分析有助于選材及提高榨螺壽命,但還缺乏系統深入研究。
本文分析了榨油機中油料在榨膛的運動特征及榨螺的受力情況,認為榨膛可以分為三個區,即“進料區”、“預榨區”及“壓榨區”。在壓榨區,榨膛壓力高而且油料變成高緊實度的“不可壓縮體”,因此榨螺受到高應力碾研磨損,而且磨損最嚴重。對榨螺的宏觀形貌的觀察可資證明。
從壓榨區的榨螺上取樣進行磨面及磨損表層截面的SEM觀察表明;榨螺受到形變磨損、切削磨損、撕裂磨損、疲勞斷裂磨損及油液的微區高壓沖蝕磨損。切削磨損是造成榨螺失效的主要原因。合金白口鑄鐵具有整體高硬度及含有大量高硬度碳化物,因此制成榨螺抗磨性比滲碳鋼更高。Abstract: Spiral seed squeezing machines are commonly used in our country to produce vegetable oil.The spiral squeezing sleeves slipped onto the axis are the main parts doing the work of squeezing the seeds.The wear life of them shall be very important to the effective service of the machine The wear failure analysis of these sleeves was done in this paper.The squeezing chamber in the machine can be divided into 3 zones, namely, "feeding zone", "presqueezing zone" and "squeezing zone".Because the squeezing pressure in the last zone is high and the seeds become highly compacted "non-compressible bodies" the sleeves in that zone are sustaining high stress grinding wear and wears fast This is proved by the wear morphology of these sleeves.Wear failure analysis is mainly done on them.The SEM examinations of the wear face and section through the subsurface show that the wear mechanisms of the sleeves are; deformation wear mechanism,cutting wear mechanism, tearing wear mechanism and fatigue wear mechanism by non-compressible bodies and high pressure erosive wear mechanism by liquid oil produced. The main causes of failure are the former two mechanisms.Alloy white cast iron con taining carbide of high hardness and having high macro-hardness was suggested to make those sleeves to replace carburized steel and proved to be much more cost effective. -

計量
- 文章訪問數: 247
- HTML全文瀏覽量: 82
- PDF下載量: 9
- 被引次數: 0